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Protect Your Hands

Published: 01st Feb 2008

This article defines the most frequent causes of hand injury, as well as a guide to glove selection.

The hands are a part of the body that is very important and most often injured. These injuries are sometimes difficult to heal. Hand injuries are preventable by identifying the workplace hazards and developing safety measures that could mitigate these risks. In doing this, you and your employer can do a lot to prevent your hands from being among more than 500,000 injured in the world every year.

One thing to remember is that the hands and wrists are a complex system of bones, tendons, ligaments, muscles, blood vessels and nerves protected by strata of skin. A total of 27 bones in the hand and wrist are connected to the muscles by tendons. Ligaments link bones together and hold the joints in place. Blood vessels supply nourishment to all these parts. Nerves help to transport sensations and control hand and finger movements. Hand injuries are considered the most frequently occurring body injuries, the treatment of which takes a long time and comes at great community expense.

According to the US Bureau of Labor Statistics, the five most significant basic conditions that contribute to hand injuries are:

• Being in a hurry

• Not realising the hand is placed in a hazardous area

• Underestimating time and distance to avoid an injury

• Shifting work materials or tools

• Attention not fully on the task

A similar conclusion was reached when comparing activities before 11,322 injury-producing incidents (83% OSHA-recordable, 13% first-aid only) in a large petrochemical manufacturing industry. The percentage distribution of the four basic activities prior to OSHA recordable or first-aid-only injuries were identical (Laughery and Vaubel, 1993). The most occurring injury types were lacerations, burns and contusions to the fingers and arms. These studies suggest that the components may be somewhat similar for more and less severe injuries, apart from the devastating impact that machinery plays in the most severe injuries – amputations. Protection against less severe hand injuries may also protect against the significant severe ones.

Millions of workers risk hand injuries every day on the job. While many of the risks are not obvious, others are severe. Take a moment to reflect on the Wetterhahn tragedy, in which a college researcher spilled a few drops of dimethylmercury on her gloved hands during transfer of the chemical from a vial to a test tube. Ten months later, she died. Why? She did not know that it takes less than 15 seconds for the poisonous chemical to diffuse through the blood stream, breakthrough the blood-brain barrier and affect the central nervous system.

Even more importantly, however, chemistry professor Karen Wetterhahn was unaware that the latex gloves she had on did not protect against aggressive chemicals such as dimethylmercury. Severe cases like this point out the need to understand why hand injuries occur and how to protect the hands.

A few earmarked solutions are hazard assessments, management commitment, training, personal protective equipment, machine guards, rules and procedures, ergonomic solutions and barriers. Figures for an average hand injury claim range from $3,500 to $6,300, in accordance with Bureau of Labor Statistics. The National Safety Council found the average cost per claim for recordable occupational hand injures to be $1,700 in medical costs in addition to $2,500 in indemnity costs. For non-recordable hand injuries, however, the cost is more likely to be around $250. Data published by the National Council on Compensation Insurance shows that the average lost-time workers' compensation claims are within $12,006 for wrist and arm injuries and $7,460 for fingers or hand injuries.

How bad could it be?

The following are case studies of injuries sustained when people do not use gloves.

It’s usually a severe injury sustained whenever people do not use hand protection while working. A case study was the one that occurred in an oil and gas industry where personnel sustained a serious injury when involved in a 6” pipe spool installation. The pipe fitter received lacerations to the right ring finger when his hand was trapped between a branch section of the pipe spool and a structural bracing. As a result, the worker was seriously injured. The injured worker was not wearing impact resistant gloves prior to the incident.

All over the world, a socio-economic effect of 156 hand injuries was studied. Statistically, among the working population about 50% of hand injuries do occur at work. Amputation and complicated laceration were the most costly and resulted in additional lost work days. Injuries at work result in greater costs because they involve more serious injuries, and because workers that require manual skills would need a higher level of hand rehabilitation to return to work. Unless the labour costs are taken into account, the real impact of hand injuries is greatly underestimated.

Preventing injuries

Many companies take the approach of using automatic processes or implementing engineering and administrative controls that protect hands while at work, in line with OSHA's hierarchy of controls. Despite these efforts, hand injuries still occur.

One of the paramount ways of protecting the hands is by conducting a thorough hazard assessment and assessment of the workplace to select appropriate engineering controls, work practices, products and hand protection that is suitable for the jobs performed. According to research scientist Eleanor Fendler: “Selecting the correct skincare regimen requires assessment of workplace conditions and the effect of such conditions on the skin - levels of damage, type and degree of hurt, and the frequency with which such hurt needs to be removed.” Hand protection is the use of gloves to prevent risk and it’s very essential to use the appropriate type.

It is important to: select the right gloves having in mind the nature of the job, the glove material and the duration of contact with the chemical or harmful substance; know how to wear and use gloves and other PPE so they fit correctly and comfortably. The suitability and comfort of the user is critical for the glove selection to ascertain the degree of protection. It is designed for and enables the employee to do the job well.

Glove chemistry and characteristics

Protective gloves are PPE and could be used as the last line of defence in the prevention and mitigation of hand injuries. The primary focus in preventing hand injuries is to eliminate hazards such as pinch points, crush points, impact zones, sharp edges, hot/cold surfaces, and chemical/hydrocarbon exposures where possible, and promote work practices and environments that keep hands away from potential hazards. Safety gloves can be used to protect the hands and employees should know that all gloves could be permeable depending on the nature of the chemical being handled, the extent and duration of contact.

According to experts, however, the most expensive glove is not necessarily the best glove for the job. It is always a good point to choose the right glove for the task. Most times the cheap gloves that can be disposed of after each use could be more economical and safer to use.

Disposal of the glove reduces chances for contamination. Gloves would become a hazard on some occasions where they become too tight and restrict circulation, and when they are too loose they run the risk of getting caught between moving machinery parts. The following sections detail the different types of gloves, the characteristics and selection methodologies. For more information, refer to the Material Safety Data Sheet (MSDS) for the chemical in use.

Impact resistant (general purpose)

Applications:

-   General activities in work environments, such as operating tools and equipment, turning valves, and handling materials with rough surfaces

Characteristics:

-   Thermo Plastic Resin (TPR) or rubber impact and pinch protection to dorsal (back) side of hand and fingers

-   Moderate cut protection (ANSI/ISEA Level 2, EN Level 3 recommended)

-   Moderate abrasion and puncture protection (ANSI/ISEA Level 2; EN Level 2)

-   Adequate/good grip

-   Anti-fatigue properties

-   Good dexterity

-   Washable (preferred)

Note: Worker should match glove size to hand

Light duty (diving type)

Applications:

-   Subsea inspection, repair, maintenance and construction based tasks

-   Tasks requiring dexterity greater than general purpose, e.g. handling tooling and equipment components

Characteristics:

-   Protection from minor abrasions, cuts

-   Good grip

-   Good dexterity

-   Good tactile sensation

Puncture resistant

Applications:

-   Working with tools, equipment and materials with sharp points

-   Tasks involving needles, barbs and piercing devices

Characteristics:

-   Protects against puncture from sharp points

Note: Some impact resistant gloves are made with puncture resistant materials

Cut resistant

Applications:

-   Handling or operating an edged cutting tool, e.g. knife, chain saw, power saw

-   Handling materials with sharp edges such as sheet metal, glass

-   Food preparation, e.g. cutting, chopping

Characteristics:

-   Highly resistant to cuts from slicing or abrasion

-   Extended cuff for wrist protection

-   Can be washed and bleached (this is preferred)

-   Slip resistant coating on palm to improve grip (preferred)

Note: Refer to standards EN388 or ANSI/ISEA105 for definitions and classifications. Minimum recommended cut resistance is ANSI/ISEA Level 4 or EN Level 5

Note: Cut resistant requirements may be met by using a suitable cut resistant liner inside an outer glove (shell) of a different material

Chemical resistant

Applications:

-   Handling chemicals such as acids, caustics, brines, soda ash, hydrocarbons, and drilling fluids

Characteristics:

-   Protects against skin contact with chemicals

-   Skin irritation or chemical burns

-   Chemical absorption

Chemically resistant glove types:

-   Butyl rubber is resistant to oxygenated solvents and most oxidising chemicals

-   Nitrile offers excellent abrasion resistance and protects against solvents and chemicals

Note: Nitrile gloves will not survive when immersed in ketone

-   Polyvinyl Alcohol (PVA) offers excellent chemical resistance against polychlorinated biphenyl (PCBs), aromatic hydrocarbons, esters, aliphatic and organic solvents, and most ketones

Note: Polyvinyl alcohol gloves will melt when immersed in water

-   Neoprene protects against cuts, abrasions, organic solvents, oils, greases, and petrochemicals

Note: Neoprene gloves will not survive when immersed in ketone

-   Polyvinyl Chloride (PVC) protects against most acids, fats and petroleum hydrocarbons; excellent liquid and solvent protection

Note: PVC gloves will not survive when immersed in ketone

Heat resistant

Applications:

-   Welding, flame cutting, burning

-   Contact with hot or cold surfaces

Characteristics:

-   Protection from heat, cold, sparks, flame

-   Extended gauntlet cuff

-   Usually constructed from leather or insulated leather

Thermally insulated

Applications:

-   Working in cold environments of below -5ºC

Characteristics:

-   Protects against the effects of extreme cold including hypothermia and thermal burns

-   Waterproof and wrist seals to keep heat from escaping (preferred)

Extreme cold

Applications:

-   Extreme cold environments of below -25ºC

Characteristics:

-   Heavy duty glove or mitten outer layer

-   Thickly insulated inserts – removable to allow drying

-   Minimal dexterity

Electrical insulated

Applications:

-   Work on electrical equipment

Note: Work on electrical systems should be performed only by qualified electricians

Characteristics:

-   Protects against electrical burns and shocks

-   Constructed of seamless rubber and may be used with leather cover gloves

-   Glove class marked on the cuff

Note: Electrical gloves are classified based on their protection at various energy levels; select the appropriately rated glove for the system to which the worker is exposed

Glove clips

Applications:

-   Keep gloves readily available when not in use or while using other gloves

Characteristics:

-   Two-clip configuration

-   Interlocking teeth hold gloves in one clip

-   Attach to clothing with second clip

-   (7kg) break-away design to prevent entanglement

Importance of hand protection

Take a moment to hold your hands out in front of you. Stare at them. Appreciate them. To injure or lose one or both would be a real shame, don’t you think? According to studies, about 20% of on the job disabling accidents involve the hands. It is important to know that without fingers and hands, the ability to work will be greatly impaired. Human hands are very unique among other primate animals.

There is no other creature that can use their hands to grasp, hold, move or manipulate objects quite like humans’ hands can. They are one of our greatest assets and therefore must be protected and cared for. Certain hand injuries could be devastating when they occur. Traumatic injuries from machines and tools with sharp edges can cut hands; staples, screwdrivers, nails, chisels and stiff wire can puncture hands; crushing hands in machinery can cause sprains and crush injuries. Consequently, repetitive motion problems often occurred as a numbness sensation accompanied by severe pains to the hands. Being in contact with toxic chemicals or biological substances, electrical sources, or extremely cold or hot objects can also irritate or burn the hands.

Glove selection

Glove selection is based on the types of materials or tools being handled and the potential hazards associated with the task and working environment. Most industrial work tasks require some form of hand protection. The selection of appropriate gloves is an important part of preparing for any task.

Available processes for identifying appropriate protective equipment, including gloves, are:

• Job Safety Analyses (JSA)

• Permits-to-Work (PTW)

• Work procedures and standards

• Safe work practices

• Best practice toolbox talks

• Last Minute Risk Assessments (LMRA)

Workers are expected to always plan their work to minimise exposures to pinch or crush points, hand traps, hot surfaces, sharp edges, and other hand hazards. Glove selection considerations also include potential slips (i.e. if a tool moves unexpectedly, or a worker’s hand slips from its normal position) or equipment malfunction as potential sources of hand hazards. Once the applicable hazards are identified, gloves that help to mitigate those hazards can be selected. The most common current standards for glove quality are ANSI/ISEA105 and EN388. These are voluntary standards and not all glove models are rated using these standards. Gloves selected for use on work premises should have an ANSI/ISEA or EN rating (or equivalent standard) suitable for the intended application.

Hand protection standards

According to OSHA's Standard 29 CFR 1910.138: “Employers shall select and require employees to make use of appropriate hand protections whenever hands are exposed to hazards of absorption of harmful substance such as cuts, lacerations, abrasions, burns, and harmful temperature extremes.” When it comes to selection: “Employers shall base their selection criteria for appropriate hand protection on evaluation of performance characteristics in relation to the task(s) to be performed.”

Conclusion

The hands are engaged in almost all activities in a job and they account for about 80% of all occupational injuries in workplaces. As such, they are very important. They provide dexterity required to execute tasks. In fact, hands, as tools, are very versatile and can perform many intricate functions more than any single known tool developed by man.

A very important precaution to always take is to wear the correct and approved safety gloves. Not all gloves will protect you from all hand injuries, in fact certain gloves could give the wearer a false sense of security and enable worse injury than had gloves not been worn, as is the case with chemical protection. This is no excuse for not wearing gloves, however, it simply necessitates checking for appropriateness of the type of glove prior to use. In addition, certain precautions must still be taken to reduce the level of danger during the execution of tasks involving hand usage.

These include locking out machines and power when not in use, ensuring proper clearance before moving loads through, ensuring machines are guarded to avoid accidental exposure of moving parts to the hands and parts of the body. In addition, rings or wedding bands should not be worn when working with machinery, and broken glass or spilled machine parts must not be picked up with bare hands. Remember your hands will obey any commands your brain sends them, so make sure you’re sending the right message.

Published: 01st Feb 2008 in Health and Safety Middle East

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Mohammed Abdulkarim